How to stop concrete floor vibration
your floors shake when heavily loaded forklifts pass over joints between the
concrete slabs? Many heavy industrial settings, including paper warehouses,
steel and other heavy-weight or high-traffic environments, suffer from shaking
concrete floors. The vibration is most often caused by rolling equipment
crossing expansion joints cut in the concrete when poured. Cement contractors
place these expansion joints in the floor to allow for the shrinkage that occurs
in the concrete slabs as they cure. The joints are also helpful if the slabs
experience major temperature changes. But these slabs are often just a nuisance
once the facility is under climate controlled full-time use.
Bridges, highways, and sidewalks may expand and contract considerably. Most
modern buildings, however, are climate controlled with temperature variations
within a 10-15 degree range. As a result, these expansion joints are more of a
problem than a solution.
Flexible caulks have been used in expansion joints to help transition between
the slabs yet allow for some movement. But flexible caulks do nothing to dampen
vibration as heavily loaded wheels impact the shoulders of each joint. The
movement caused by these impacts can damage both rolling stock and the building
structure as well as cause cracks in your floors. That movement can become a
problem and cost if frequent or extensive.
The solution is to epoxy the slabs together with 100% solid epoxy and color
quartz. The epoxy-quartz filler levels the rut between slabs, thus eliminating
the vibration, wear, and structural damage that would otherwise be caused by
moving equipment. The quartz-epoxy mix withstands test strengths of 22,000 psi.
A recommended first step in the application process is to set a masonry blade on
a skilsaw at 1/4- to 1/2-inch and run it down the expansion joints, cleaning
both sides. Flexible caulk will melt out of the joints during this operation.
Once the joints are cleaned, color quartz is swept into the joints until
slightly lower than flush with the floor surface. Clear or colored 100% epoxy is
then poured over these joints until saturating the quartz and rising to be level
with the floor. Twelve hours later, the joint will need to be re-inspected and
Often these joints have openings at the bottom and some epoxy may leak through.
The wetted color quartz will remain and block leak-through on the second
application. It is important to come back to the floor between 10 and 12 hours
later to grind off off excess epoxy. The fastest method is to use a grinder with
a masonry wheel to quickly buzz off excess epoxy blending the seams into the
floor on each side. If done well, the rolling equipment may never notice joints
again and the floor life will be extended with reduced need for maintenance and
The cost of filling deep holes and badly eroded floors can be reduced by using
color quartz and a filler and wear inhibitor. Mixing 100% epoxy with color
quartz to 28 lb. per gallon gives a trowel mix with a peanut butter consistency.
This mix can be placed in holes using a trowel or putty knife. Small vertical
surfaces are best filled by using a heavy rubber glove and applying the mixture
by hand with a rubbing motion.
For a detailed quote of materials needed to accomplish these repairs, please
visit our free cost analysis page at
For more information, contact Chris Biesanz
at firstname.lastname@example.org or phone 1-800-466-8910 or 952-888-1488
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